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??? for those who have replaced the cat back exhaust on G6

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  • ??? for those who have replaced the cat back exhaust on G6

    Hello everyone, new member here, this is my first post.

    I am the original owner of an 06 G6 GT coupe with the 3.5 engine. Here at seven years and ~76000 miles my muffler has sprung a leak at the bottom on the outlet side and I will need to replace it in the near future. I was considering installing the Magnaflow cat back system, but am concerned with the noise level or volume that exhaust system will produce in the cabin at highway cruising speeds. I really don't want a drone from the exhaust when driving on the freeway.

    But here's my question. I've been under my car recently to assess the exhaust system, and the joint where the cat back is bolted to the intermediate Y pipe is fairly well oxidized. What I would like to know from others who have replaced their cat back exhaust is if that joint is held together with two bolts? On the front side of that joint I cannot quite tell if I am seeing a bolt head, or the end of a staked or welded stud (due to rust). If that joint is held together by two bolts (I'm guessing 6mm diameter) then I would likely cut off the heads with a pneumatic cutting wheel rather than try to remove the nuts on the back side of the flange. But if those are welded or staked studs, then I'm going to have to gamble on removing the nuts and possibly cutting off the studs (if they don't break off) and drilling them out of the flange on the Y pipe so I can reassemble it with a couple short bolts.

    Any info from someone who has done this would be appreciated!

  • #2
    Re: ??? for those who have replaced the cat back exhaust on G6

    Im assuming you mean the flange at the end of the ypipe and arnt talking about removing the whole ypipe. Yes if you cant get the existing bolts lose break them. Take a cut off wheel or grinding wheel and grind the head of the bolt down flush with the flange and give it a solid tap and knock it out if it hasn't fell out at that point already. Then bolt up your new exhaust system. my g6 3.5 has the magnaflow catback exhaust on it and at freeway cruising which I do for aprox 2 hrs everyday going to work the noise inside my car is negligible. I can hear it but its very soft and is deep and aggressive at wot. However I have noticed when im climbing hills at slower speeds low rpm my car can emit a rather irritating hum/whistle. This was really only an irritation for a little while till I adjusted my driving habits for these certain spots the noise is gone. Another member had asked for a sound clip of my car and I never got around to it. If I get around to it this weekend after the black Friday nonsense i'll post a clip up for you.

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    • #3
      Re: ??? for those who have replaced the cat back exhaust on G6

      check out my post in performance section

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      • #4
        Re: ??? for those who have replaced the cat back exhaust on G6

        Thank you. I would appreciate it if you could get a vid from inside your car while cruising on the freeway at 70-75MPH.

        Thanks again!

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        • #5
          Re: ??? for those who have replaced the cat back exhaust on G6

          first video is up traffic is a bit heavy so the best I could do was 60-65 I will also be posting a third video of some backroad driving

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